A Potteries ceramics company that was established at the height
of the Napoleonic Wars is approaching its 200th anniversary
with a new spring in its step after securing the future of its
workforce.
Wade Ceramics has invested in state-of-the-art robotic machinery
that will allow it to meet the future requirements of existing
clients in the whisky industry and compete more effectively with
rival firms in the Far East.
Managing director Paul Farmer says that as a result earlier
fears that redundancies would need to be made from amongst his
170 employees have been allayed for the foreseeable future.
The firm's development plans have been aided by a £684,000
Selective Finance for Investment (SFIE) grant from regional
development agency Advantage West Midlands.
"The investment has safeguarded the jobs of the workforce
and the future of manufacturing here," said Mr Farmer.
Wade's development plans also involve a move from its existing
building - the Royal Victoria Potterty in Westport Road, Burslem
- to purpose built premises at Festival Park in Hanley next
year.
The company is perhaps best known for its Whimsies, the ceramic
collectable animal series that has developed a worldwide fan
base since it was first introduced in 1953 by "the Jolly
Potter" Sir George Wade.
The series helped Wade become a household name in the UK and
America and the company has been known ever since as the "Home
of the Whimsie".
However, Wade's main area of business these days is manufacturing
porcelain flagons for the spirits industry, especially malt
and deluxe whisky producers.
Demand is such that new robotic equipment was essential to
streamline the production process. Wade worked with SAMA - a
German ceramics machines specialist - to develop a bespoke machine
to produce porcelain whisky flagons.
The SAMA machine manufactures sets of flagons whilst 'Big Ed',
the largest robot in the system, takes the cast flagons out
of the moulds and delivers them on to bats for the drying process.
Fettling robots then drill and machine the flagon's top before
it is placed on a conveyor ready for firing in the kiln.
Its new equipment has helped Wade to secure a five-year contract
with Chivas Regal to supply 90 per cent of the drinks company's
demand for ceramic decanters, a requirement that could reach
two million units by 2008/9.
Mr Farmer said that meeting contractual obligations requires
increased productivity and the ability to manufacture products
to much tighter tolerances than is possible on existing machines.
"We have installed a high-pressure casting machine which
is far superior to the existing machinery. We have been developing
this technology for 18 months," he said.
"The new equipment is less labour intensive and more fuel
efficient. The whole project is based on the new factory and
having the most up to date equipment for ceramic hollowware.
"The grant for this project will help us to meet the growth
requirements of the whisky industry, which is growing by 16
per cent a year. And we can now compete cost wise with manufacturers
in the Far East."
Richard Clift, from the Access to Finance team at Advantage West
Midlands, said: "This is a great success story for Stoke-on-Trent.